Pop-lock PL8150 User Manual download pdf

Layout - Rear View:

Parts Included:

Power Tailgate Lock Unit

Short Wiring Cable

Long Wiring Cable

Cable Ties

Blue Connector Taps

Tools Required:

T-40TorxDiver

Pliers

Installation:

TAILGATE LOCK

Model PL 8150 for CHEVY S10/GMC SONOMA , ‘94 - 04

ISUZU HOMBRE, ‘96 and up

Instructions

S 10 Mounting Holes

Handle Bracket

For Tech Support call: 800 342 5911

Mounting Plate

Actuator

Lock

Pawl

Lock Bolt

1. Remove the black plastic bezel. Squeeze the top edge of the bezel down until it releases. Tilt the bezel away at the top

and pull it up to release the bottom.

2. Lower the tailgate – FROM THIS POINT UNTIL COMPLETION DO NOT CLOSE THE TAILGATE.

3. Release the rod ends from the scissor links, remove the three screws holding the handle bracket and lift it out of the

tailgate.

4. Test the system by bolting the POWER LOCK to the handle bracket with two screws as shown, connect it to the short

and the long wiring harness and take it forward into the cab to test wire it.

5. WIRING: Remove the driver’s side kick panel and locate the harness leading to the driver’s side door. For ‘94-’02 locate the

gray and the tan wires, for ‘03-up locate the light blue and white wires . Attach the blue connector taps to them and

squeeze them shut with the pliers.

6. Connect the long wiring harness to the blue connector taps and test the system. Lock and unlock the doors using the

power door lock switch. The locking mechanism of the power tailgate lock should lock and unlock the handle. The Lock

Pawl should drop into the notch of the Lock Bolt to hold it in the locked position. Reverse the wiring if the operation is out

of phase. You can now unplug the wires from the blue connector taps.

8. Place the power tailgate lock inside the tailgate with the actuator on the driver’s side. To get it in, you will have to insert it

with the actuator and the mounting plate facing up. Once inside, flip it over 180

so that the mounting plate is flush with

the rear wall of the tailgate and at an angle to clear the driver’s side rod.

7. Feed the round bullet connectors on the end of the short wiring cable into a drain hole at the bottom of the tailgate and up

the tailgate to the handle opening. Connect them to the wires of the power tailgate lock.

9. Replace the handle in the tailgate. Align the holes of the handle with the specified holes (see photo above) for the

power lock, and the tailgate and reinstall the three mounting screws.

10. Connect the rod ends into the scissor links and snap the plastic bezel into place.

11. Route the end of the short cable from the tailgate between the bumper and the truck bed.

12. Connect the short wire harness to the long wire harness. Locate the connector so that you can reach it to remove the

tailgate. Coil and tie the extra length of the short wiring harness inside the tailgate. Don’t attach it to the truck.

13. Route the long wire harness along the frame rail and the existing wiring on the driver’s side of the truck. Use cable ties to

attach the harness to the existing wiring underneath the truck. Follow the existing wiring under the cab and up the firewall

to the grommet at the hood-release cable.

14. Pull the wires through the grommet and lead them to the blue connectors you attached to the wiring in Step 5. The system

is now fully installed. CLOSE THE TAILGATE. Perform a final check and reverse the wires if necessary.

For the latest instructions please visit www.popandlock.net

12-27-11

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TAILGATE LOCK 1
Instructions 1

Summary of Contents

Page 1 - Instructions

Layout - Rear View:Parts Included:Power Tailgate Lock UnitShort Wiring CableLong Wiring CableCable TiesBlue Connector TapsTools Required:T-40TorxDiver

Page 2

LIMITED WARRANTY TERMS AND CONDITIONS (1) Installation. Pop & Lock™, LLC (and Pop & Lock™ Corporation) is not responsible for installing

Pop-lock PL8150 User Manual

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Pop-lock PL8150 User Manual

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Summary of Contents

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